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Why Fuel Spend Is Hard to Control in Fleet Operations & How Pesapal Helps

Why Fuel Spend Is Hard to Control in Fleet Operations & How Pesapal Helps

On 2 February 2026
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Fuel is one of the largest operating costs in fleet management and one of the hardest to control. For businesses running delivery vehicles, service vans, trucks, or company cars, fuel expenses can quietly spiral out of control, eating into margins and disrupting cash flow.

So why is fuel spend such a persistent challenge in fleet operations? And more importantly, how can businesses regain visibility and control? 

  1. Lack of Real-Time Visibility

Many fleet operators still rely on manual fuel logs, paper receipts, or end-of-month reconciliations. By the time fuel costs are reviewed, the money is already spent and any misuse or inefficiency is discovered too late. 

Without real-time tracking: 

  • It’s hard to know where fuel is being used. 
  • Suspicious transactions go unnoticed. 
  • Managers can’t take immediate corrective action. 

This delayed visibility makes proactive fuel management nearly impossible. 

  1. Fuel Theft and Misuse

Fuel leakage is a common but uncomfortable reality in fleet operations. This can happen through: 

  • Unauthorized fueling 
  • Inflated fuel claims 
  • Drivers refueling personal vehicles 
  • Collusion at fuel stations 

When fuel payments are cash-based or poorly monitored, businesses are exposed to significant losses with little accountability. 

  1. Poor Route and Driver Behaviour Management

Fuel spend isn’t just about price, it’s also about how vehicles are driven and where they go. 

Common contributors to high fuel consumption include: 

  • Inefficient route planning 
  • Excessive idling 
  • Aggressive driving habits 
  • Unnecessary trips 

Without data-backed insights into driver behavior and route efficiency, businesses struggle to pinpoint the real causes of fuel wastage. 

  1. Fragmented Payment and Reporting Systems

When fuel payments, vehicle usage, and expense reporting all live in separate systems, tracking spend becomes complex and time-consuming. 

This fragmentation leads to: 

  • Manual reconciliations 
  • Errors and inconsistencies 
  • Limited spend analysis 
  • Poor forecasting and budgeting 

The result? Finance and operations teams spend more time chasing numbers than making strategic decisions. 

  1. Uncontrolled Spending Limits

In many fleets, drivers have little to no spending controls, no daily limits, no station restrictions, and no transaction rules. This creates room for overspending, abuse, and budget overruns. 

Without clear controls, fuel spend becomes unpredictable and difficult to scale as the fleet grows. 

How Pesapal Drive Helps Businesses Take Control 

Pesapal Drive is designed to tackle these exact challenges by giving fleet operators visibility, control, and accountability over fuel spend. 

With Pesapal Drive, businesses can: 

  • Track fuel transactions in real time 
  • Set spending limits and usage rules per vehicle or driver. 
  • Reduce fuel theft and unauthorized usage. 
  • Centralize payments and reporting in one platform. 
  • Gain actionable insights to optimize routes and driver behavior. 

Instead of reacting to fuel costs after the fact, businesses can proactively manage them protecting margins and improving operational efficiency. 

Fuel spend is hard to control, not because it’s unpredictable, but because many fleets lack the right tools and data. With the right digital payment and fleet management solution, fuel costs become visible, measurable, and manageable. 

For businesses looking to scale their fleet operations without losing control of expenses, smarter fuel management isn’t optional, it’s essential. 

Take Control of Your Fuel Spend

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